stainless steel worm reducers

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Velocity Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer is a foundation in food and beverage applications for many years. As a head in worm equipment technology, Ever-Power Equipment continues to improve product functionality by developing innovative styles to meet up more stringent demands and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas made to prevent particle accumulation and pooling liquids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted a single, but investing in a more corrosion resistant gearbox saves cash and makes the most sense in the long run. Unmatched product overall performance in highly caustic washdown applications coupled with first class customer support makes Ever-Power Gear your first choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates practically all flat surfaces and prevents foreign matter accumulation or position fluid
Elimination of all exposed hardware promotes soft surfaces to optimize wash down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless. All reducer surfaces are polished and curved to prevent organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-loaded with EP meals grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow result bore sizes which range from 1” to 2-3/16” with available center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP food grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic material covers supplied to fill unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear Stainless Steel gear reducers offer excellent corrosion security. They are rust evidence and able to withstand the harshest conditions. The stainless steel housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on encounter of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, ground and polished to provide efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the best quality product.
Ultimate application versatility with all-angle installation provisions, the widest collection of accessory bases and flanges and the largest collection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Weighty Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for DURABLE Washdown applications and is resistant to numerous forms of wear. This is what you need to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet the HACCP and EHEDG rules, while your customers vulue this increasingly more. The stainless worm gearbox drive program Ever-Power allows you to stay cost effective but satisfy tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is constructed of hygienic components and are also dead places, and horizontal surfaces whenever you can, avoided. Of program, the material of the products is stainless steel.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic style.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to warmth and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ floor thread
◦ Light weight aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-angle worm reducer is ideal for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for lifetime lubrication and is comprised of a stainless housing that is made for safety in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of top quality. The series originated specifically for the food industry and additional industries where there are continuously stringent requirements for the level of resistance of the material and the easy-to-clean design.
The gearboxes are constructed with a smooth stainless gear housing, they are existence lubricated and can of course be given oil approved for the meals industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial growth, the look is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other modifications are performed on request including such as for example stainless spindle gears.
In cases where you will want complete hygienic gear electric motor, we can offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with drinking water under great pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and engine, you must use a gasket of nitrile rubber for the joint. This implies that the gear motors are perfect for free mounting with out a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts obtainable and will be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Specialist. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are created for sterile manufacturing conditions. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for meals digesting and pharmaceutical applications. The merchandise is designed and ranked to IP69k offering maximum safety against contaminant ingress in addition to leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless steel 700 Series rate reducers are actually available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless reducers, are designed for maximum corrosion resistance and superior functionality in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Certified and also have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To avoid miniscule niches that may sponsor microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface area. A large internal essential oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temps and extended service life.